Torque ≠ Tension

Posted by GBA Components
on
January 12, 2017

So what is torque?  Simply put, torque is the rotational force applied to an object; in this case, a bolt. Tension, on the other hand, can be thought of as the force trying to stretch the bolt, which produces clamp load. Torque does not equal tension. Torque is simply a means to achieve bolt tension and clamping force. For example, torque applied to a dry bolt installed in a light fixture will have a much lower clamping force than the same amount of torque applied to a lubricated or fluoropolymer coated bolt.

The reason for this is friction. This equation shows the relationship between torque, clamping force, and coefficient of friction.

T = F × D × k

T = Input torque (in•lbs)

F = Clamping force (lbs.)

D = Bolt diameter (in.)

k = Coefficient of friction

If we want to increase clamping force while not changing torque, then friction must decrease.

Here is a real life example of this principle at work. From left to right, we have a dry stainless steel bolt, a second stainless steel bolt which has had anti-seize applied to the threads, and a GBA fluoropolymer coated bolt.

All three of these bolts were torqued equally in a Skidmore-Wilhelm bolt tension calibrator. This tool displays bolt tension at a given torque value, in this case, 25 ft•lbs. As you can see, friction plays a large role in clamping force, and torque …

All three of these bolts were torqued equally in a Skidmore-Wilhelm bolt tension calibrator. This tool displays bolt tension at a given torque value, in this case, 25 ft•lbs. As you can see, friction plays a large role in clamping force, and torque alone is not a reliable means of measuring that force.

One of the main advantages of our fluoropolymer coated bolts is a very low coefficient of friction. As shown, this translates to much higher clamping forces without increasing torque.

chart.jpg

This video compares the clamping force of stainless steel bolts to our grade 5 coated bolt using a Skidmore Wilhelm bolt tension calibrator.